03.We have over 100+ service network nationwide and support on-site visits to benchmark projects.
Macroad Asphalt Mixing Plant Projects
100TPH Asphalt Mixing Plant Project in Africa
Model:ALYQ90
Annual Capacity:800 tons
Project location:in Africa
End Product:road construction
Client Background
A major road construction project in Africa was already underway.Extreme Urgency: The site required operational asphalt equipment within 3 months to avoid massive delays.
Solutions
Rapid-Install Technology: Our modular asphalt mixing plants are engineered for “Plug & Play” efficiency, drastically reducing the time between arrival and first production.
Training for Local Operators: Beyond installation, our team conducted intensive, hands-on training for local operators.
The successful launch of this project has established MACROAD as a “Benchmark Project” in Africa’s asphalt industry.
The Quality Leader: MACROAD has successfully demonstrated that our equipment is the premier choice for contractors seeking a balance of high performance, rapid ROI, and reliable service.
Facing similar challenges? Our engineers will recommend the right solution for your project.
Production type: Intermittent production, precise mixing ratio
Application: highway mainline construction, airport runway engineering, large-scale infrastructure in urban core areas and other high-precision grading and ultra-large capacity demand projects;
Features:1. Best suited for long-term or fixed installations. 2. High-accuracy weighing—±0.5% aggregate, ±0.25% asphalt.
High output and consistent qualityPrecise weighing and accurate proportioning
Production type: Intermittent production, precise mixing ratio
Application: Provincial/national highway construction, and expansion, urban road construction and other multi-section transfers and medium capacity demand;
Features:1. Flexible and convenient: Fast setup, easy relocation between job sites. 2. High efficiency batch mixing: ensuring uniform and stable quality.
Rapid relocation and flexible deploymentModular design and compact footprintMinimal foundation requirements and fast setup
Asphalt mixing plants have become increasingly popular worldwide due to their efficiency, reliability, and versatility. These plants have been exported to various countries, for example: Jamaica, Papua New Guinea, Bosnia and Herzegovina, Mongolia, Malaysia, Indonesia, the Philippines, Kazakhstan, Uzbekistan, Democratic Republic of the Congo, etc.
80TPH ALQ80 Asphalt Batching Plant for Road Construction in Mongolia
Challenge: High-quality asphalt production, ensure the project can overcome extreme environmental challenges;
Achievement: 1. A high-efficiency and high-precision heating system is used to ensure production quality. 2. At the same time, real-time monitoring is carried out through the IoT intelligent system: key parameters such as aggregate heating temperature, asphalt metering, and finished mixture factory temperature are monitored and recorded in real time.
Customer Testimonial: The plant was quickly operational within a very short construction window, ensuring the on-time start of the highway paving project.
ALQ80 Asphalt Mixing Plant Has Shipped to Philippines
Country: Philippines
Model: Model ALQ80, Capacity: 80 tph
Challenge: To ensure expedited production, engineers needed to be dispatched for installation and any issues needed to be addressed promptly.
Achievement: The client completed the large-scale asphalt paving project in a short period of time. This significantly shortened the project schedule, minimized disruption to local traffic, and improved overall efficiency.
Customer Testimonial: I am very grateful that they sent engineers to install the asphalt mixing plant. The plant is easy to operate and the technicians can quickly operate and produce independently.
Bosnia and Herzegovina Road Construction Project: Using an ALYT80 Asphalt Plant Reduced Construction Time by 15%.
Country: Bosnia and Herzegovina
Model: ALYT80, Capacity: 80 tph
Challenge: 200 consecutive days of high-intensity operation, requiring extremely high equipment reliability.
Achievement: The equipment achieved a mean trouble-free uptime of over 500 hours, ensuring stable nighttime rush work and helping the client achieve delivery 15% ahead of schedule.
Customer Testimonial:” Equipment’s stability exceeded our expectations, truly giving us peace of mind and peace of mind.”
Rural roads, temporary or scattered construction, small and medium size
Highways, national roads, bridges, airport runways, ports, and industrial parks
Features
Compact structure; easy assembly and disassembly, flexible transfer.
High performance and high precision.
Advantages
Quick installation, continuous download.
The mixture has a stable quality.
Applications
From major highways to rural projects, MACROAD asphalt plants provide the quality and efficiency needed for all types of paving. They are ideal for large-scale or short-term projects, guaranteeing homogeneous mixes and consistent performance.
Factors that Influence the Price of an Asphalt Mixing Plant
When investing in an asphalt plant, the final price does not depend on a single aspect, but on several key factors:
Production Capacity
The greater the capacity (40–400 t/h), the greater the initial investment.
Mobile plants (ALYT) typically have a higher cost due to their compact structure and ease of relocation.
Fixed plants offer a better capacity-to-price ratio.
Configuration and Customization
Options such as RAP recycling systems, dust filters, or additional storage silos directly influence the price.
The price of an asphalt plant depends on multiple factors, such as capacity, plant type, level of automation, special configurations, and installation costs. Each project has unique requirements, so we offer customized solutions to ensure the best cost-benefit ratio.
Thanks to the IoT remote monitoring system, the entire asphalt plant can be monitored in real time.
Smart Maintenance
It supports predictive and automated maintenance reminders, optimizing equipment use, reducing manual intervention, and extending its lifespan.
Intelligent Operation
Operators can centrally control and monitor the asphalt plant through an intuitive interface.
Our Service
At MACROAD, we not only offer high-quality asphalt plants, but a complete service designed to meet all the needs of our customers
Custom Design
Customized configurations: diverse raw materials, environmental solutions and electrical requirements adapted to the clients’ needs.
Factory Visit Support
We offer customers the opportunity to vist our factory. This service allows them to personally verify our product quality standards and gain first-hand insight into our robust production processes.
Spare Parts and Maintenance Service
We offer a 12-month warranty and provide regular maintenance services. We supply spare parts to ensure uninterrupted production. With multiple service locations worldwide, we guarantee timely service.
Installation and Start-up
Once the plant arrives at its destination, our after-sales team will travel to the site to assist with installation, operational testing, and training of operating personnel, ensuring a quick and smooth start-up.
FAQ
1. What is the difference between Batch Mix and Drum Mix asphalt plants??
Batch Mix plants produce asphalt in individual loads (batches), offering the highest precision for mix recipes and mineral aggregates. Drum Mix plants operate continuously, providing higher output at a lower operational cost but with less flexibility for frequent recipe changes..
How much does a asphalt mixing plant cost?
The price typically ranges from $60,000 to over $1.2 million, depending on the production capacity (TPH), fuel type, and mobility features. Stationary high-capacity plants (240+ TPH) represent the higher end of the investment scale.
What are the core components of a stationary asphalt plant?
The primary components include:
Cold Aggregate Feeding System (bins and belts)
Drying Drum (moisture removal and heating)
Dust Collection System (Baghouse filters for environmental compliance)
Mixing Tower (screens, hot bins, and pugmill)
Control System (automated PLC interface)
What is the production capacity (TPH) needed for a medium-scale highway project?
For medium-scale road construction, a plant with a capacity of 120 TPH to 160 TPH (Tons Per Hour) is generally recommended to ensure a steady supply of hot mix without excessive idling or delays in paving.
What are the advantages of a mobile asphalt plant over a stationary one?
Mobile plants offer rapid relocation, minimal foundation requirements, and modular setup. They are ideal for remote projects or linear road construction where the plant must move as the work progresses to reduce hauling costs.